PART HANDLING / WORKPIECE HANDLING.
In parts handling (also known as workpiece handling), workpieces are placed on the shelf or in a drawer and then inserted directly into the clamping device on the machine table by a handling system. This type of handling is the fastest way to feed workpieces, especially for larger batch sizes.
We offer workpiece handling with the following Indumatik systems: Indumatik VL 40, Indumatik VL80, Indumatik VR 70, Indumatik 200 L.
Two variants are offered.
Variant1 uses the Basic gripper in conjunction with workpiece tableaus.
Variant2 uses the Premium gripper in conjunction with telescopic drawers.
VARIANT 1
BASIC GRIPPER.
Variant 1 uses the Basic gripper in conjunction with workpiece trays, the Basic gripper has a 3-point contact and adjusts to the workpiece size to be picked up before the first workpiece is picked up.
The machine operator prepares the shelves and adjusts the holders to the width of the workpieces. The gripper moves under the workpiece, lifts it and actuates the integrated pneumatic drive. The workpiece is then aligned on the gripper and can be transported to the clamping device and deposited there.
After processing, the Basic gripper moves back into the clamping device in exactly the same way, picks up the workpiece and returns it to the same position on the shelf. The machine operator removes the finished part.
This workpiece handling can be operated either by a linear axis robot or by an articulated arm robot. However, the linear axis robot is typically used, for example in the Indumatik 200. In this application, pallet handling and workpiece handling are combined. A combination of pallet and workpiece handling is a hybrid system.
VARIANT 2
PREMIUM GRIPPER.
Variant 2 uses the Premium gripper in conjunction with telescopic drawers. The Premium gripper can adjust to the required workpiece size without its own drive.
The gripper picks up the workpieces, which are arranged in several rows next to and behind each other on the drawer floor depending on their size, and brings them into the clamping device for clamping. The Premium gripper enables an opening path of up to 200 mm and is mainly used with the articulated arm robot solution, for example in the Indumatik VR 70.
The telescopic drawer can be used to place a large number of workpieces in several rows behind and next to each other. Hundreds of parts can be fed into the system via several drawers. This allows the processing machine to work automatically with the Indumatik for many hours.
FAQ - Your questions, our answers
What is meant by parts handling or workpiece handling?
Parts handling or workpiece handling refers to the process in which workpieces are inserted directly into the clamping device on the machine table without the use of pallets. This enables workpieces to be fed quickly and efficiently, especially for larger batch sizes.
What are the advantages of direct workpiece handling compared to pallet handling?
Direct workpiece handling eliminates the need for pallets, which speeds up the process and reduces costs. It is particularly advantageous for large quantities with low weight and enables workpieces to be fed directly into the machining centre.
Which Indumatik systems support workpiece handling?
Indumatik offers several systems that support workpiece handling, including:
• Indumatik VL 40: A compact system with integrated linear axis robot for pallet and workpiece handling up to 40 kg.
• Indumatik VL 80: Similar to the VL 40, but with a higher load capacity of up to 80 kg.
• Indumatik VR 70: Equipped with a Fanuc articulated arm robot that can handle pallets and workpieces weighing up to 70 kg.
• Indumatik 200 L: A flexible system for larger workpieces and pallets with a handling weight of up to 200 kg.
What variants of workpiece handling does Indumatik offer?
Indumatik offers two main variants of workpiece handling:
• Variant 1: Use of the Basic gripper in combination with workpiece tableaus. The Basic gripper has a 3-point contact and can be set to the appropriate size before the first workpiece is picked up.
• Variant 2: Use of the Premium gripper together with telescopic drawers. This combination enables flexible and efficient handling of different workpiece sizes.
For which applications is parts handling particularly suitable?
Parts handling is particularly suitable for applications with large quantities and low workpiece weights. It enables workpieces to be fed quickly and directly into the machining centre, which increases productivity and minimises set-up times.
What gripper solutions does Indumatik offer for workpiece handling?
Indumatik offers various gripper solutions, including:
• Gripper Basic: Simple 3-point contact gripper that can be adjusted to different workpiece sizes.
• Gripper Premium: An advanced gripper that enables flexible handling in conjunction with telescopic drawers.
Both grippers are designed to meet the specific requirements of workpiece handling and ensure precise and efficient processing.